Ultrasonic Cleaners from Tovatech
GREAT PRICES and EVEN BETTER Customer Service
- German design & engineering
- Full line of benchtop and floor mount ultrasonic cleaners
- Expert PhD advice available
- More than 4,500 happy customers nationwide
- Products in stock in TX, USA for fast delivery
- 2-year product warranty & technical after-sale service
Get Expert Advice on Ultrasonic Cleaners |
|
Our PhD support staff are experts at finding the perfect cleaner for your needs and budget. It takes less than 5 min! (973) 913-9734or |
|
LOOKING FOR PRICING? | |
Download our | |
Benchtop Ultrasonic Cleaners
Small and versatile, our benchtop models provide flexibility and convenience without sacrificing cleaning power. These models are best for smaller objects but come in a variety of sizes and feature options.
Our Most Popular Benchtop Ultrasonic Cleaners
Elmasonic E Plus - Routine Cleaning and Mixing
The Elmasonic E Plus thoroughly cleans a broad range of parts made of metal, glass, or plastic. Sweep mode assures fast and uniform cleaning. Use Pulse mode to remove stubborn contaminants, degas fresh cleaning solutions or to mix, dissolve and disperse samples. An economical product for shop or lab. In stock for fast delivery.
Key Features
- Sweep mode for uniform cleaning
- Pulse for mixing, degassing, strong cleaning
- Timer 1-30 min or continuous
- Temperature settings up to 80° C
- Nine tank sizes from 0.25 gal to 7.5 gal
Elmasonic Select - Programmable Cleaning and Mixing, Five Ultrasonic Modes
Elmasonic Select offers 5 ultrasonic modes to optimize parts cleaning, sample preparation, and solvent degassing. Dynamic mode cleans thoroughly at high intensity. Eco mode is quiet, gentle, and energy-saving. Mix, disperse, and dissolve samples in Pulse mode. Save 4 programs for quick call up and reproducible results. Choose from 11 models with tank capacities from 0.7 to 24 gallons.
Key Features
- 5 Modes for thorough, rapid cleaning, mixing, degassing
- Timer 1 min to 6 hours; Heater to 80°C
- Stores up to 4 programs: time, temp, ultrasonic mode
- Extra-large digital display; signals when run is complete
- 11 tank sizes from 0.75 to 24 gal
Elmasonic S - Extra Power, Three Ultrasonic Modes
The Elmasonic S offers powerful Sweep mode cleaning. Select from two additional ultrasonic modes optimized for sample preparation and solvent degassing. Very wide choice of tank sizes, from ¼ gallon to 24 gallons.
Key Features
- LED display of set and actual parameters
- 3 Modes for cleaning, mixing, degassing
- Temperature settings up to 80° C
- 14 tank sizes from 0.25 gal to 24 gal
Elmasonic P - Advanced, Dual Frequency, Variable Power
The Elmasonic P has an incredible amount of ultrasonic power for the fastest and most thorough cleaning and sample preparation. Offers total control of the ultrasonic process: choose frequency, power level, time, temperature, ultrasonic mode. Select operation at 80 kHz for virtually silent cleaning of fragile instruments and even fine capillary tubes. The versatile ultrasonic cleaner preferred by R&D laboratories.
Key Features
- Variable ultrasonic power
- 4 Modes for cleaning, mixing, degassing
- Dual frequency: 37 kHz and 80 kHz
- Timer and heater up to 80° C
- Six tank sizes from 0.75 gal to 7.5 gal
Industrial Ultrasonic Cleaners
There are a wide range of industrial capacity ultrasonic cleaners. Our large capacity ultrasonic cleaners come in a variety of volumes and feature sets best for cleaning larger objects or a large quantity of smaller objects.
Our Most Popular Industrial Ultrasonic Cleaners
SHIRACLEAN with Solution Filtration
The SHIRACLEAN industrial ultrasonic cleaner is available in a number of sizes designed for industrial machine shops, solder flux removal, printing, electronics, 3-D mold support and a variety of laboratory applications. From aerospace to auto restoration, save time, labor and chemical disposal costs using the SHIRACLEAN washer.
Key Features
- Filtration to prolong solution lifetime
- Weir and spray bar to remove oils
- 40 kHz with Sweep
- Timer, heater, drain
- 5 tanks sizes from 25-110 gallons
- On casters for portability
SOLXP - Clean Large Parts in Low Flash Point Solvent (e.g. IPA, acetone)
For cleaning larger parts with volatile solvents you’ll need a SOL XP explosion-proof ultrasonic cleaner available from Tovatech. Fully nitrogen inerted for fire protection. ETL approved as sold, no additional approvals required.
Key Features
- ETL listed product
- Optional air driven pump and purification system reduce handling and improve product quality. For continuous solvent purification
- Optional cooling coils to reduce solvent loss and further control odor
- 10-year warranty on ultrasonic transducers
Specifiying the Best Ultrasonic Cleaner
Specifying the best ultrasonic cleaner for the job(s) you need to perform - whether cleaning parts or preparing lab samples - calls for a full understanding of the capabilities of ultrasonic cleaning equipment. Only then will you be able to successfully match equipment to required tasks. Separating "must have" features from those that would be "nice to have" also helps you make the correct decisions leading to your best ultrasonic cleaner.
This post provides 10 tips on how to select an ultrasonic cleaner by explaining features that can be useful to your particular circumstances.
1. Ultrasonic Cleaner Tank Dimensions
Put another way, how large are the parts being cleaned or how many samples are to be processed?
- Measure the dimensions of largest parts to be cleaned (or number of flasks or beakers to be processed).
- Select equipment having a tank that will accommodate them.
For example, the Elmasonic Select series of cleaners, which can be used both for cleaning and sample prep, are offered in 11 cleaning tank volumes and dimensions.
But keep in mind that internal tank dimensions are slightly larger than the baskets used in the cleaning and sample prep operation. Baskets are discussed below.
You’ll also need to know the working depth of the cleaning fluid as it relates to the size of parts you’re cleaning.
The working depth is the distance from the inside bottom surface of the basket to the surface of the liquid in a filled ultrasonic cleaner tank.
This is important because parts being cleaned must be fully immersed in the liquid. Sample prep, on the other hand, may require less depth because the entire container need not be immersed in the solution. Special units are designed for sample prep operations.
Product specs for benchtop ultrasonic cleaners may not include this information. If they do not, feel free to ask the manufacturer or supplier. On the other hand manufacturers of large industrial tanks often report both tank depth and working depth.
For more on this see our post on ultrasonic cleaner tank size.
The working depth is the distance from the inside bottom surface of the basket to the surface of the liquid in a filled ultrasonic cleaner tank.
This is important because parts being cleaned must be fully immersed in the liquid. Sample prep, on the other hand, may require less depth because the entire container need not be immersed in the solution. Special units are designed for sample prep operations.
Product specs for benchtop ultrasonic cleaners may not include this information. If they do not, feel free to ask the manufacturer or supplier. On the other hand, manufacturers of large industrial tanks often report both tank depth and working depth.
For more on this see our post on ultrasonic cleaner tank size.
2. How are you using your ultrasonic cleaning equipment?
The best ultrasonic cleaners do a lot more than clean parts such as gears, carburetors, PCB boards and surgical instruments. As suggested above, in the lab they are broadly employed to degas solvents, disperse nanoparticles, and emulsify, dissolve, disperse and otherwise prepare lab samples.
If you are cleaning parts such as aircraft engine components, to get started you need to consider the following before picking your ultrasonic cleaner:
- Type of contamination to be removed. There’s a big difference, as you can imagine, between removing coolant from machined parts, varnish deposits from a carburetor, ink from printing rolls, and blood and tissue residues from surgical instruments.
- The composition of products being cleaned. Different parameters apply to cleaning aircraft engine components and glass capillaries. You’ll need a compatible ultrasonic cleaning frequency and correct cleaning solution formulation.
- How will the parts be used after cleaning?
- How do you define ‘clean’?
- Will you be cleaning batches or individual parts?
- Component size and weight
Once you define exactly what you’re trying to accomplish the following points will help narrow down your choices to select your best ultrasonic cleaner. Then it’s time to contact Tovatech for specific recommendations.
3. Baskets for your Best Ultrasonic Cleaner
Baskets support parts and sample containers in an ultrasonic cleaner. They affect cleaning and sample processing efficiency and, importantly, protect tanks from damage.
Baskets with insulated handles facilitate placing and removing parts being cleaned in hot liquid. They also keep parts, flasks and beakers off the tank bottom where they suppress vibration and lower cleaning effectiveness.
In terms of tank life, keep in mind that the bottom of the tank is a vibrating membrane. Any solid item, particularly a metal part or metal filings, can act as a drill while the ultrasound is operating. Over time this can wear a hole in the tank. That’s a good enough reason to use baskets.
Some baskets hang on the tank rim; others are equipped with rubber-coated feet positioned near the corners of the tank bottom where vibration is at a minimum. Fine mesh baskets for small parts can be positioned in beakers or standard baskets.
You'll find a bit more on this in our post on ultrasonic cleaner basket specification. That post connects to a related post for additional background.
4. Specify the Best Ultrasonic Cleaner Frequency
Ultrasonic cleaner frequency is produced by generator-powered transducers bonded to the bottom of the tank. They vibrate in kilohertz (kHz or thousands of cycles per second).
Most ultrasonic cleaners operate between 35 and 45 kHz. This frequency range is well suited to the vast majority of cleaning tasks. Sample prep is often accomplished with units operating at 37 kHz. A candidate for the best ultrasonic cleaner for this application is the microprocessor-controlled Elma S150.
A lower frequency such as 25 kHz produces larger cavitation bubbles. When these bubbles implode they release a larger amount of cleaning energy. The best ultrasonic cleaner for coarse cleaning such as removal of lapping abrasives or polishing paste will operate at a lower frequency to be more effective.
Note that the lower the frequency, the louder the cleaning operation. Sound-deadening tank lids with insulation are a good idea when operating at 25 kHz. Another useful accessory is a noise-protection box in which to place the unit.
A higher ultrasonic cleaning frequency produces smaller cavitation bubbles. These cover fine-featured complex surfaces more thoroughly and are gentler than low frequencies.
For fine cleaning of very delicate jewelry, electronics, and soft metals with polished surfaces consider a unit operating at 80 – 130 kHz. If you are cleaning capillary tubes or spectrophotometer cuvettes your best ultrasonic cleaner will operate at 80 kHz or higher.
For more on this see our post on ultrasonic cleaning frequency and power. (Power is discussed later in this post.)
If you are cleaning a variety of materials consider a dual-frequency ultrasonic cleaner. An example is the Elmasonic xtra ST that can be set to 25 kHz for basic cleaning and to 45 kHz for fine cleaning. Models in the Elmasonic P series operate at 37 and 80 kHz.
|
LOOKING FOR PRICING? | |
|
Download our | |
5. How to Manage Ultrasonic Cleaning Solution Temperature
Heat is produced by ultrasonic cavitation and many cleaning tasks are faster and more efficient when using a heated solution. For example, a hot cleaning solution is best for removing oils, machining coolants and a whole host of other contaminants from just about any surface you can think of.
If this is the case for your requirements your best ultrasonic cleaner can improve throughput by using thermostat-controlled heaters. Examples are the benchtop Elmasonic E Plus, Select and P series. These can be adjusted in increments to 80⁰C.
Please note that above 80⁰C cavitation is inhibited and cleaning efficiency levels off.
Some cleaning operations are not enhanced by a heated solution. An example is removing blood from surgical instruments. Another example is cleaning printed circuit boards, which can be warped or otherwise damaged if solutions are too hot.
In such cases the best ultrasonic cleaner should be equipped with cooling coils to help control cleaning solution temperature.
Other Useful Ultrasonic Cleaner Features
Ultrasonic cleaning operations benefit from features available in many models. Here are brief descriptions.
6. A Degas Mode Speeds Solution Preparation
Freshly prepared ultrasonic cleaning solutions contain entrained air that inhibits cavitation.
Trapped air can be removed two ways – letting the equipment operate for a period of time without a load or specifying an ultrasonic cleaner with a degas mode for faster results.
A degas mode does its job by switching on and off causing air bubbles to coalesce, rise to the surface and burst.
7. The Benefits of the Sweep Mode
Sweep provides a slight ± fluctuation in the cleaner’s ultrasonic frequency and serves to even out the cleaning action. This avoids what are called
- “Hot spots” or more intense and possibly damaging cavitation action
- “Dead zones” or no cleaning action, and
- Harmonic vibrations that can damage delicate parts such as PCBs.
The opposite “normal” mode provides no fluctuation and is chiefly used for sample preparation in an ultrasonic cleaner. Your best ultrasonic cleaner may be one that allows you to select sweep and normal modes, examples being the Elmasonic Select and P series.
8. The Pulse Mode Boosts Ultrasonic Cleaning Energy
If you are cleaning products with particularly tenacious contaminants your best ultrasonic cleaner should be equipped with a pulse mode. Pulse boosts ultrasonic power to 20% on some models to remove stubborn contaminants.
Note that pulse can also be used to degas cleaning solutions and solvents. Examples of equipment offering a pulse mode are the Elmasonic E Plus, Select, x-tra and TT units.
Pulse and sweep cannot operate simultaneously but equipment is available that automatically switches between the two. An example is the industrial Elmasonic x-tra ST series.
9. Understanding Ultrasonic Power
When an ultrasonic cleaner is running electrical power is consumed evenly but it is released in intervals to create the sound waves that shape the ultrasonic signal.
While more power usually indicates faster and more effective cleaning, as noted in our link above under ultrasonic frequency, more power is not always better. Too much power can damage electronic parts, the surface finish on a soft metal (e.g. aluminum), and other delicate items.
For cleaning extremely sensitive items your best ultrasonic cleaner should be equipped with adjustable power such as the Elmasonic P series.
- Don’t attempt to increase the effective power of an ultrasonic cleaner by under-filling the tank. Ultrasonic cleaner generators that power transducers are tuned to a particular fill level. Operating the unit with less fluid can damage the generator and will result in less than optimized cleaning.
10. Selecting Accessories for your Best Ultrasonic Cleaner
Blending, dissolving and dispersing are facilitated when suspending samples in a water bath with a surfactant. Erlenmeyer flask holders, flask clamps, test tube holders or specially designed lids to hold beakers can increase the efficiency of your operations.
Beakers and beaker holders are also useful when cleaning small parts with volatile media. If high bath temperatures are a concern a cooling coil attached to a cold water line serves as a heat exchanger to prevent the bath from overheating. See our post on accessories for more on this topic.
A Word on Cleaning Chemicals
The correct cleaning solution chemistry is as important as ultrasonic frequency, power and other points covered in this guide to help you select your best ultrasonic cleaner.
Our article in R&D magazine provides guidance on cleaning chemical selection. Tovatech offers a wide variety of cleaning chemicals designed to maximize the efficiency of most any ultrasonic cleaning process.
Need Help? Call or Chat with Us
We have not covered all points to selecting your best ultrasonic cleaner in this post. For additional information, please visit our ultrasonic cleaning learning center, Then contact the professionals at Tovatech for expert equipment, accessory, chemical and operating advice if you have particularly challenging cleaning or sample prep requirements.