Ultrasonic Passivation for Stainless Steel

Ultrasonic passivation of stainless steel

Stainless steels such as AISI* Types 304, 310 and 316, are favored for strength and corrosion resistance.  Applications include food, chemical and pharmaceutical processing, surgical implants, architecture and transportation.  Over time starting from initial fabrication, free iron and other contaminants adhere to surfaces and must be removed. Ultrasonic passivation for stainless steel accomplishes this to meet ASTM** A967 standards.

What is Stainless Steel “Passivation?”

Machining and otherwise fabricating and handling stainless steel components may deposit iron particles and other contaminants (such as from machining or grinding tools) on the stainless steel.  These contaminants must be removed to forestall corrosion between the different metals once the stainless steel components are put into use.

Passivation removes these contaminants, forming a “passive” oxide film that becomes a chemically inactive or inert surface that enhances corrosion resistance.

Passivation vs. Electropolishing

There is some confusion between passivation and electropolishing as both relate to treating stainless … Read the rest

Selecting Scale Weights for Calibration Testing

Selecting Calibration Weights

Calibrating precision digital scales, analytical balances and moisture analyzers that rely on accurate weight measurement requires periodic tests using a scale weight closely matching the maximum capacity of the instrument being tested.

Why Testing with Scale Weights is Important

Test weights can be purchased individually or in sets.
Scale weights can be purchased individually or in sets.

Daily we depend on weighing accuracy – such as visits to the deli counter in the supermarket. We want assurance that the weight shown on the scale is accurate. The U.S. Government’s Weights and Measures Division sets the guidelines.

But in research labs and in food, drug and other production facilities, weighing accuracy assumes a highly critical criterion.  This applies to weighing and measuring instruments where readout (the smallest weight difference displayed) and linearity (the ± deviation from the actual weight) are governed by GLP, ISO and other standards.

Adding to challenges, the accuracy of precision weighing and measuring instruments can be … Read the rest

How to Specify a Super Cold Freezer

Selecting a Super Cold Freezer

Across a range of biological and medical research as well as industrial applications there are many areas where what can be termed a super cold freezer is required.  Examples include long-term storage of pharmaceuticals and biological specimens, and for testing a product’s ability to perform in super-cold environments such as to -85˚C. 

Selecting an ultra-low freezer involves carefully considering the nature of your requirements including the quantity and types of products being stored, required storage temperatures, and frequency of access.     

So with this, let’s take a look at how specify a super cold freezer.

What is Meant by Ultra-Low Freezers?

As you know from your visits to the appliance section of home improvement stores, there are many types of freezers on the market. These are not candidates for your application.

Different terms apply when specifying scientific (not commercial or household) freezers.  Manufacturers such as Corepoint Scientific, accucold and So-Low … Read the rest

Specification Guidelines for Medical Refrigerators

Vaccine Storage

Medical refrigerators – also called laboratory and scientific refrigerators – employed across healthcare and research facilities can be broadly classified into three categories:

  • Medical refrigerators – operating at temperatures between 35⁰ and 46⁰F (2⁰ and 8⁰C) 
  • Medical freezers – operating at a temperature range of -4⁰ to -31⁰F (-20⁰ to -35⁰C)
  • Ultra low temperature freezers with a temperature range of -58⁰ to -123⁰F (-50⁰ to -86⁰C)

Temperatures shown are examples. Temperature capability is indicated on manufacturers’ spec sheets.   What’s important for you is selecting a medical refrigerator system that conforms to guidelines established by government and professional associations.

Note that household or commercial-grade units are not recommended for medical refrigeration as they are unable, for example, to maintain temperatures to exacting standards.

Costs of Improper Storage

As one example, improper storage, malfunctioning equipment, human error, and power failures annually cause thousands of dollars in losses due to compromised vaccines. … Read the rest

Flow Meter Calibration for HPLC Pumping Systems

Calibrate a Flow Meter for HPLC Pumping Systems

Calibrating digital liquid flow meters that test high performance liquid chromatography (HPLC) pumping systems is performed prior to units being put into service. In accordance with GLP and to comply with other regulations, flow meter calibration – recalibration – should be performed annually. Digital HPLC flow meter recalibration is an exacting procedure requiring experts using high-precision measuring instruments.  We describe it in this post after a brief explanation on

What Flow Meters Meter

As the name implies, flow meters measure the rate of flow of a product, usually through a pipeline or processing line. Gasoline pump flow meters at your local filling station are another common example.  Standards may apply to periodic certification by calibrating flow meters to confirm that you are getting the fuel you pay for.  Heating oil, natural or propane gas are also delivered via flow meters that vendors use to calculate your bill.

HPLC Flow Meter

As another example, … Read the rest

How to Determine Moisture Content

What is a Moisture Analyzer?

Moisture content – the amount of moisture contained in a product – can be determined by using a moisture analyzer.  Specifications for correct moisture content span a host of industries and products.  Here you will learn how moisture analyzers are employed by researchers, QC personnel, professional associations, and government agencies to ensure products meet moisture content specs.  It includes info on how moisture analyzers work along with purchasing and operating tips.      

Why Moisture Content is Critical

According to Title 21 of the Code of Federal Regulations section n, “Safe-moisture level is a level of moisture low enough to prevent the growth of undesirable microorganisms in the finished product under the intended conditions of manufacturing, storage, and distribution.”  

Types of Moisture

While most folks think of moisture as water, moisture is anything that evaporates on heating.  Examples include fats, oils, alcohol, and solvents.

Moreover, moisture can lurk in places you … Read the rest

Ultrasonic Cleaners with Remote Generators

Ultrasonic Cleaners with Remote Generators

Industrial-scale ultrasonic cleaning involving flammable solvents with low flash points* requires special equipment as well as special procedures.  The American Chemical Society publishes a table of common organic solvents that includes flash points.  In terms of equipment specifications, you will need ultrasonic cleaners with remote generators to comply with NEC and NFPA as well as local codes to minimize dangers of fire or explosions.       

Ultrasonic Cleaner Generators – What they Do

Sol XP Ultrasonic Cleaner
SOL XP Explosion-Proof Ultrasonic Cleaner

Benchtop ultrasonic cleaners and most floor-mounted industrial-sized units used with non-flammable aqueous cleaning chemicals have self-contained ultrasonic generators mounted in the unit casing along with the ultrasonic bath tank, transducers, control panel and, if so equipped, heaters.

These generators power the ultrasonic transducers that create billions of microscopic bubbles that implode on contact with items being cleaned to blast and carry away contaminants.  For more on this see our post on how ultrasonic Read the rest

Ultrasonic Cleaning Tanks: What You Should Know

Elmasonic Flex 2 Header

While a variety of ultrasonic cleaners are the market, one component they have in common is the ultrasonic cleaning tank where cleaning action takes place.  Whether you select a basic model ultrasonic cleaner, an advanced benchtop or a floor-mounted industrial-scale model, long-term reliability depends on the industrial ultrasonic cleaning tank and how you use and care for this essential component.

Ultrasonic Cleaning Tank Size

Cleaning tank size – which also governs the cleaning solution capacity – must be sufficient to accommodate whatever you are cleaning in such a way that parts are fully immersed in the ultrasonic cleaning solution.  

Although this may seem a no-brainer, remember that parts being cleaned must not be in contact with each other or the tank itself.  Otherwise, parts can be damaged, and perhaps more seriously, the tank itself can be damaged due to ultrasonic vibration. 

That is why most cleaning is accomplished in … Read the rest

Determining and Confirming Moisture Content in Food

Determining Moisture Content in Food

As reported in Wikipedia, “Food moisture analysis involves the whole coverage of the food items in the world because foods are comprising a considerable amount of water rather than other ingredients.” Food Technology notes “Both moisture content and water activity… are important in formulating products for safety and stability.”  This post describes how benchtop moisture analyzers are critical tools to determine and confirm correct moisture content in food.

What is Moisture Content?

Moisture content applies to much more than food.  Here is a brief explanation of the various forms of moisture that applies across the board:

  1. On the surface of a sample.  This can be defined as bulk water attracted to other substances. Even though you might not see it, it can be there and its presence affects the weight of the substance. Surface moisture is most easily removed in a moisture analyzer.  
  2. In pores or capillaries, where it
Read the rest

Two Practical Solutions to Clean Lab Sieves

Ultrasonic Sieve Cleaning

Cleaning fine mesh particle analysis lab sieves becomes more difficult as mesh size decreases, making it more likely that particles become trapped in fine sieve openings.  Manual cleaning test sieves has drawbacks including potential damage to the mesh and failure to achieve 100% particle removal.  Here are two practical solutions to clean lab sieves as well as perform other important functions in food and pharmaceutical research facilities.

Lab Sieve Cleaning Solution No. 1

One way to solve the problem is by combining the 7.5-gallon Elmasonic EP300H ultrasonic cleaner with the Elma SRH 4/200 sieve rotation holder.

Sieve Rotation Holder
SRH 4/200 Sieve Rotation Holder

Ultrasonic cavitation produced by the Elmasonic EP300 H creates billions of minute vacuum bubbles.  These implode vigorously against the surfaces of objects being cleaned to quickly and safely dislodge contaminants.

The unit operates at 37 kHz ultrasonic frequency.  Features include a heater (30⁰ – 80⁰C) and a timer (1 … Read the rest